"Kev piav qhia ntxaws ntawm Kev Qhia Rail Hom rau CNC Machining Centers"
Hauv kev tsim khoom niaj hnub no, CNC machining chaw ua si lub luag haujlwm tseem ceeb. Raws li ib qho ntawm cov khoom tseem ceeb ntawm lub chaw machining, cov kev taw qhia kev tsheb nqaj hlau ncaj qha cuam tshuam rau qhov raug, ruaj khov, thiab kev ua haujlwm ntawm machining chaw. CNC machining center manufacturers yuav qhia nyob rau hauv kom meej ntau hom kev qhia rails rau machining chaw.
I. Kev faib tawm los ntawm Motion Trajectory
- Linear Motion Guide Rail
Lub linear motion guide rail yog hom kev qhia kev tsheb ciav hlau tshaj plaws hauv cov chaw machining. Nws coj cov kev txav mus los kom txav mus rau hauv txoj kab ncaj nraim. Linear motion guide rails muaj qhov zoo ntawm cov qauv yooj yim, kev tsim khoom yooj yim, thiab yooj yim lav ntawm qhov tseeb. Ntawm txhua axis ntawm machining chaw, xws li X-axis, Y-axis, thiab Z-axis, linear motion guide rails feem ntau yog siv.
Qhov tseeb thiab kev ua tau zoo ntawm cov kab ntawv qhia kev taw qhia yog nyob ntawm cov khoom siv, kev tsim khoom, thiab kev teeb tsa raug ntawm cov lus qhia. High-quality linear motion guide rails tuaj yeem ua kom qhov tseeb ruaj khov thiab kev ntseeg siab ntawm lub tshuab machining chaw nyob rau hauv high-speed txav thiab hnyav load. - Circular Motion Guide Rail
Circular motion guide rails feem ntau yog siv rau cov rotating shafts ntawm machining chaw los yog cov khoom uas xav tau kev ncig. Kev tsim thiab tsim khoom ntawm cov lus taw qhia kev sib dhos yog qhov nyuaj, thiab cov yam ntxwv xws li lub zog centrifugal thiab kev sib txhuam yuav tsum tau txiav txim siab vim qhov tshwj xeeb ntawm cov lus tsa suab.
Lub voj voog txoj kev taw qhia rails feem ntau yog siv cov pob ua haujlwm siab lossis cov menyuam bearings los xyuas kom meej qhov smoothness thiab raug ntawm kev sib hloov. Nyob rau hauv ib co high-precision machining chaw zov me nyuam, hydrostatic ncig motion guide rails kuj yog siv los txhim kho qhov tseeb thiab ruaj khov ntawm lub rotating ncej.
II. Kev faib tawm los ntawm Kev Ua Haujlwm Zoo
- Main Motion Guide Rail
Lub ntsiab lus taw qhia kev tsheb ciav hlau yog cov lus qhia kev tsheb ciav hlau lub luag haujlwm rau kev paub txog lub ntsiab lus ntawm lub cuab yeej lossis workpiece hauv qhov chaw machining. Qhov tseeb thiab kev ua tau zoo ntawm lub ntsiab lus taw qhia kev tsheb ciav hlau muaj qhov cuam tshuam tseem ceeb rau kev ua haujlwm raug thiab ua haujlwm ntawm lub tshuab machining chaw.
Nyob rau hauv machining chaw, high-precision rolling guide rails los yog hydrostatic guide rails feem ntau yog siv rau lub ntsiab lus taw qhia rails. Cov kev taw qhia rails muaj cov yam ntxwv xws li kev kub ceev, siab precision, thiab siab rigidity, thiab muaj peev xwm ua tau raws li cov kev cai ntawm machining chaw nyob rau hauv high-ceev txiav thiab hnyav-load machining tej yam kev mob. - Feed Motion Guide Rail
Lub feed motion guide rail yog phau ntawv qhia kev tsheb ciav hlau lub luag haujlwm rau kev paub txog kev noj zaub mov ntawm lub cuab yeej lossis workpiece hauv qhov chaw machining. Qhov tseeb thiab kev ruaj ntseg ntawm cov lus qhia qhia kev tsheb nqaj hlau ncaj qha cuam tshuam rau kev ua haujlwm raug thiab qhov zoo ntawm qhov chaw machining.
Feed motion guide rails feem ntau siv zawv zawg qhia rails, dov qhia rails, los yog hydrostatic guide rails. Ntawm lawv, rolling guide rails thiab hydrostatic guide rails muaj qhov tseeb dua thiab ruaj khov thiab tsim nyog rau high-precision machining chaw; thaum zawv zawg qhia rails muaj qhov zoo ntawm cov qauv yooj yim thiab tus nqi qis thiab tsim nyog rau qee qhov nruab nrab thiab qis-precision machining chaw. - Kev Kho Kom Zoo Qhia Rail
Kev hloov kho cov lus qhia rail yog cov lus qhia kev tsheb ciav hlau siv nyob rau hauv qhov chaw machining los kho qhov chaw ntawm lub cuab yeej lossis workpiece. Qhov tseeb thiab yooj yim ntawm kev hloov kho cov lus qhia rail muaj qhov cuam tshuam tseem ceeb rau kev ua haujlwm raug thiab kev ua haujlwm yooj yim ntawm lub tshuab machining chaw.
Kev kho cov kev taw qhia rails feem ntau siv zawv zawg qhia rails los yog dov qhia rails. Cov lus qhia no muaj qhov sib txhuam me me thiab qhov raug siab thiab tuaj yeem paub qhov kev hloov kho zoo ntawm cov cuab yeej lossis cov khoom ua haujlwm.
III. Classification los ntawm Friction Nature of Contact Surface
- Sliding Guide Rail
(1) Traditional Sliding Guide Rail
Cov tsoos cam khwb cia hlau-cam khwb cia hlau thiab cam khwb cia hlau-quenched steel qhia rails muaj qhov zoo ntawm cov qauv yooj yim, yooj yim tsim, zoo rigidity, thiab siab vibration kuj. Txawm li cas los xij, hom kev qhia kev tsheb ciav hlau no muaj qhov tsis zoo ntawm kev sib txhuam loj loj static coefficient thiab dynamic kev sib txhuam coefficient uas hloov nrog ceev, ua rau muaj kev sib txhuam loj. Ntawm qhov nrawm nrawm (1-60 mm / min), qhov tshwm sim nkag tau yooj yim tshwm sim, yog li txo qis qhov tseeb ntawm qhov chaw txav mus. Yog li ntawd, tshwj tsis yog kev lag luam CNC tshuab cuab yeej, ib txwm siv zawv zawg cov lus qhia rails tsis siv rau lwm yam CNC tshuab cuab yeej.
(2) Yas-Clad Sliding Guide Rail
Tam sim no, feem ntau CNC tshuab cuab yeej siv yas-clad qhia rails, uas yog, ib tug yas zaj duab xis mos siv los ntawm cov yas thiab lwm yam ntaub ntawv tshuaj yog pasted rau ntawm qhov chaw ntawm kev sib txhuam ntawm cov kev taw qhia rail. Phau ntawv qhia kev tsheb ciav hlau feem ntau muab faib ua ob hom: Teflon qhia kev tsheb ciav hlau mos siv thiab epoxy coj-tiv thaiv kev tsheb ciav hlau txheej.
Plastic-clad sliding guide rails muaj cov yam ntxwv hauv qab no:- Cov yam ntxwv zoo ntawm kev sib txhuam: Cov yas zaj duab xis mos siv ntawm cov yas-clad qhia kev tsheb nqaj hlau muaj qhov sib txhuam coefficient tsawg, uas tuaj yeem txo qhov kev sib txhuam ntawm cov khoom txav thiab txhim kho qhov smoothness ntawm kev txav.
- Zoo hnav tsis kam: Cov yas zaj duab xis mos siv tau zoo hnav tsis kam thiab tuaj yeem ua kom ntev kev pab cuam lub neej ntawm txoj kev tsheb ciav hlau.
- Lub zog ruaj khov: Kev sib txhuam coefficient ntawm cov yas-clad qhia kev tsheb nqaj hlau yog ruaj khov thiab tsis hloov nrog ceev. Yog li ntawd, qhov kev txav mus los ruaj khov thiab qhov tshwm sim nkag tsis yooj yim tshwm sim.
- Kev co zoo damping: Cov yas zaj duab xis mos txoj siv tawv muaj qee qhov elasticity thiab tuaj yeem nqus tau qhov kev vibration ntawm qhov txav thiab txhim kho qhov tseeb ntawm machining chaw.
- Zoo manufacturability: Cov txheej txheem tsim cov yas-clad qhia rails yog qhov yooj yim, nrog tus nqi qis thiab yooj yim installation thiab txij nkawm.
- Rolling Guide Rail
(1) Txoj Cai Ua Haujlwm
Rolling guide rails tso dov cov khoom xws li cov khoom, cov menyuam, thiab cov koob ntawm cov kev taw qhia kev tsheb ciav hlau kom tig cov zawv zawg kev sib txhuam ntawm cov ntawv qhia kev tsheb ciav hlau mus rau hauv kev sib txhuam. Txoj kev sib txhuam no zoo heev txo cov kev sib txhuam tsis zoo thiab txhim kho qhov rhiab heev thiab qhov tseeb ntawm kev txav.
(2) Qhov zoo- Siab rhiab heev: Qhov sib txawv ntawm qhov sib txawv ntawm qhov sib txhuam coefficient thiab qhov sib txhuam zoo li qub ntawm cov kev taw qhia dov yog me me, yog li qhov txav tau ruaj khov thiab nkag mus rau qhov tshwm sim tsis yooj yim tshwm sim thaum tsiv ntawm qhov nrawm.
- High positioning raug: Qhov rov ua qhov tseeb ntawm cov lus qhia dov tuaj yeem ncav cuag 0.2 um, uas tuaj yeem ua tau raws li cov kev xav tau ntawm cov chaw ua haujlwm siab.
- Kev sib txhuam me me: Cov dov kev sib txhuam coefficient ntawm dov cov ntsiab lus yog me dua li cov zawv zawg sib txhuam coefficient, ua rau lub zog ntawm kev txav ntawm qhov sib zog thiab txo qhov kev siv ntawm kev tsav tsheb.
- Kev hnav me me, kev tuav pov hwm zoo, thiab lub neej ua haujlwm ntev: Qhov chaw sib cuag ntawm cov khoom siv dov thiab cov kev taw qhia kev tsheb ciav hlau yog me me, tsis tshua muaj hnav thiab tuaj yeem tswj tau qhov tseeb ntev.
(3) Qhov tsis zoo
Rolling guide rails muaj kev co tsis zoo thiab kev tiv thaiv siab. Thaum lub sij hawm machining txheej txheem, kev co yuav cuam tshuam qhov tseeb txav ntawm dov cov ntsiab lus, yog li txo qhov tseeb machining ntawm lub machining chaw. Tsis tas li ntawd, dov daim ntawv qhia kev tsheb ciav hlau yuav tsum muaj kev tiv thaiv zoo los tiv thaiv plua plav, chips thiab lwm yam impurities los ntawm kev nkag mus rau hauv cov lus qhia kev tsheb ciav hlau thiab ua rau cov khoom dov thiab cov lus qhia.
(4) Daim Ntawv Thov Sijhawm
Rolling guide rails yog tshwj xeeb tshaj yog haum rau lub sijhawm uas qhov chaw ua haujlwm ntawm cov cuab yeej siv tshuab xav tau kev txav mus los, kev txav rhiab, thiab qhov tseeb ntawm qhov chaw siab. Qhov no yog vim li cas vim li cas rolling guide rails tau siv dav hauv CNC tshuab cuab yeej.
- Hydrostatic Guide Rail
(1) Ua kua Hydrostatic Guide Rail- Txoj Cai Ua Haujlwm
Muaj cov roj chamber nruab nrab ntawm ob txoj kev tsheb ciav hlau ua haujlwm ntawm cov kua dej hydrostatic guide rail. Tom qab qhia cov roj lubricating nrog ib lub siab, cov yeeb yaj kiab hydrostatic tuaj yeem tsim tau, ua rau qhov chaw ua haujlwm ntawm cov kev taw qhia rail nyob rau hauv cov kua ntshiab kev sib txhuam yam tsis hnav thiab muaj qhov raug zoo. - Qhov zoo
- Cov neeg raug siab: Cov kua dej hydrostatic qhia rails tuaj yeem muab cov neeg siab heev thiab ua kom qhov tseeb ruaj khov ntawm qhov chaw machining nyob rau hauv high-speed txav thiab hnyav load.
- Tsis tshua muaj kev sib txhuam coefficient: Cov kua ntshiab kev sib txhuam ua rau kev sib txhuam coefficient tsis tshua muaj siab, txo qis kev siv lub zog tsav.
- Tsis muaj kev nkag ntawm qhov nrawm nrawm: Txawm tias qhov nrawm nrawm, cov kua dej hydrostatic qhia cov lus qhia tsis pom qhov tshwm sim nkag mus, kom ntseeg tau tias kev txav mus los.
- Lub peev xwm nqa loj thiab zoo rigidity: Cov roj hydrostatic zaj duab xis tuaj yeem tiv taus lub nra loj, txhim kho lub peev xwm nqa thiab rigidity ntawm machining chaw.
- Cov roj muaj cov nyhuv vibration absorption thiab kev co zoo: cov roj tuaj yeem nqus kev co thiab txo qhov cuam tshuam ntawm kev co thaum lub sij hawm machining ntawm machining raug.
- Qhov tsis zoo
Cov qauv ntawm cov kua dej hydrostatic qhia rails yog complex, yuav tsum tau ib tug roj system, thiab cov roj huv si yuav tsum tau siab. Qhov no nce tus nqi ntawm kev tsim khoom thiab kev saib xyuas. - Kev faib tawm
Cov kua dej hydrostatic qhia rails rau machining chaw yuav muab faib ua ob pawg loj: qhib hom thiab kaw hom. Cov roj chamber ntawm qhib cov kua dej hydrostatic qhia kev tsheb ciav hlau ncaj qha mus rau lub ntiaj teb sab nraud, nrog cov qauv yooj yim tab sis nws muaj kev ua qias tuaj sab nraud; cov roj chamber ntawm lub kaw cov kua hydrostatic qhia kev tsheb ciav hlau raug kaw, thiab cov roj siv tau rov siv dua, nrog kev ua kom huv siab tab sis muaj cov qauv tsim.
(2) Gas Hydrostatic Guide Rail - Txoj Cai Ua Haujlwm
Tom qab qhia cov roj nrog qee qhov siab ntawm ob qho kev qhia kev tsheb ciav hlau ua haujlwm ntawm huab cua hydrostatic qhia kev tsheb ciav hlau, lub tshuab cua hydrostatic tuaj yeem tsim tau, ua rau ob qho kev qhia kev tsheb ciav hlau ntawm CNC xuas nrig ntaus tshuab sib npaug sib cais kom tau txais kev txav siab. - Qhov zoo
- Kev sib txhuam me me: Kev sib txhuam coefficient ntawm cov pa roj yog qhov me me, ua rau lub zog ntawm cov khoom txav sib zog.
- Tsis yooj yim ua rau cua sov thiab deformation: Vim muaj kev sib txhuam me me, cov cua sov tsawg yog tsim thiab nws tsis yooj yim los ua cua sov thiab deformation ntawm cov lus qhia rail.
- Qhov tsis zoo
- Lub peev xwm nqa me me: Lub peev xwm nqa tau ntawm cov pa roj hydrostatic qhia kev tsheb nqaj hlau yog qhov me me thiab feem ntau siv rau qee lub sijhawm nrog cov khoom me me.
- Kev hloov pauv huab cua cuam tshuam rau qhov tseeb: Kev hloov pauv ntawm huab cua siab yuav ua rau muaj kev hloov pauv ntawm huab cua zaj duab xis, yog li cuam tshuam rau qhov tseeb ntawm cov lus qhia rail.
- Kev tiv thaiv plua plav yuav tsum raug sau tseg: Cov plua plav poob rau hauv cov huab cua qhia kev tsheb ciav hlau yuav ua rau muaj kev puas tsuaj rau daim ntawv qhia kev tsheb ciav hlau, yog li kev tiv thaiv plua plav yuav tsum tau ua.
- Txoj Cai Ua Haujlwm
Hauv kev xaus, muaj ntau hom kev taw qhia rau CNC machining chaw, thiab txhua txoj kev tsheb ciav hlau muaj nws qhov tshwj xeeb zoo thiab siv sijhawm. Thaum xaiv cov kev taw qhia kev tsheb ciav hlau rau lub chaw machining, raws li cov kev cai tshwj xeeb thiab kev siv ib puag ncig ntawm lub tshuab machining, yam xws li qhov raug, ceev, nqa peev xwm, thiab kev vibration tsis kam ntawm cov ntawv qhia kev tsheb nqaj hlau yuav tsum tau txiav txim siab los xaiv cov kev qhia kev tsheb ciav hlau uas tsim nyog los xyuas kom meej qhov kev ua tau zoo thiab kev ua haujlwm zoo ntawm machining chaw.