Koj puas paub yim qhov ua txhaum ntawm cov ntxaiv ntawm lub chaw machining thiab cov txheej txheem kev kho mob?

Tej Faults thiab Troubleshooting Methods rau Spindle ntawm Machining Centers
Paub meej: Daim ntawv no piav qhia meej txog yim qhov ua txhaum ntawm cov ntxaiv ntawm cov chaw ua haujlwm, suav nrog kev ua tsis tau raws li qhov yuav tsum tau ua, kev txiav kev vibration ntau dhau, lub suab nrov hauv lub npov spindle, kev puas tsuaj rau lub zog thiab bearings, tsis muaj peev xwm ntawm spindle hloov ceev, tsis ua hauj lwm ntawm spindle tig, spindle thawb rau hauv qhov chaw tsis ua hauj lwm, thiab kev hloov pauv ntawm qhov chaw hydraulic. Rau txhua qhov txhaum, cov laj thawj tau txheeb xyuas qhov tob, thiab cov txheej txheem daws teeb meem raug muab. Lub hom phiaj yog los pab cov tswv lag luam thiab cov neeg ua haujlwm tu cov neeg ua haujlwm ntawm cov chaw machining sai thiab raug kuaj xyuas qhov tsis raug thiab siv cov kev daws teeb meem zoo los xyuas kom meej cov kev ua haujlwm ntawm machining chaw thiab txhim kho kev ua haujlwm zoo thiab kev tsim khoom.

I. Kev Taw Qhia

Raws li ib tug high-precision thiab high-efficiency automated tshuab cuab tam, lub spindle tivthaiv ntawm ib tug machining chaw plays ib tug tseem ceeb luag hauj lwm nyob rau hauv tag nrho cov ua. Kev sib hloov qhov tseeb, lub zog, ceev, thiab kev ua haujlwm ntawm lub spindle ncaj qha cuam tshuam rau kev ua haujlwm raug ntawm cov khoom ua haujlwm, kev ua haujlwm zoo, thiab kev ua haujlwm tag nrho ntawm lub tshuab cuab yeej. Txawm li cas los xij, hauv kev siv tiag tiag, cov ntxaiv tuaj yeem ntsib ntau yam tsis raug, cuam tshuam rau kev ua haujlwm ib txwm muaj ntawm machining chaw. Yog li ntawd, kev nkag siab txog qhov tsis zoo ntawm cov ntxaiv thiab lawv txoj kev daws teeb meem yog qhov tseem ceeb rau kev saib xyuas thiab siv cov chaw machining.

II. Tej Faults thiab Troubleshooting Methods rau Spindle ntawm Machining Centers

(I) Ua tsis tau raws li qhov yuav tsum tau ua kom raug

Ua rau Faults:
  • Thaum lub sij hawm kev thauj mus los, cov cuab yeej siv lub tshuab yuav raug cuam tshuam, uas tuaj yeem ua rau qhov tseeb ntawm cov khoom siv spindle. Piv txwv li, lub axis ntawm spindle yuav hloov, thiab cov kabmob vaj tse yuav deform.
  • Lub installation tsis ruaj khov, qhov tseeb installation yog tsawg, lossis muaj kev hloov pauv. Ib qho tsis sib xws ntawm lub hauv paus ntawm lub tshuab cuab yeej, xoob lub hauv paus bolts, los yog kev hloov hauv qhov tseeb ntawm kev teeb tsa vim lub hauv paus kev daws teeb meem thiab lwm yam laj thawj ntawm kev siv mus sij hawm ntev tuaj yeem cuam tshuam rau tus txheeb ze qhov tseeb ntawm qhov ntxaiv thiab lwm yam khoom, uas ua rau poob ntawm kev ua haujlwm raug.
Txoj kev daws teeb meem:
  • Rau cov cuab yeej siv tshuab cuam tshuam thaum lub sijhawm thauj mus los, yuav tsum muaj kev tshuaj xyuas qhov tseeb ntawm cov spindle Cheebtsam, suav nrog cov ntsuas xws li radial runout, axial runout, thiab coaxiality ntawm spindle. Raws li kev soj ntsuam xyuas, cov kev hloov kho kom tsim nyog, xws li kho cov kabmob clearance thiab kho cov kabmob vaj tse, raug saws los kho qhov tseeb ntawm cov spindle. Yog tias tsim nyog, cov kws tshaj lij tshuab cuab yeej tu cov neeg ua haujlwm tuaj yeem raug caw tuaj kho.
  • Tsis tu ncua xyuas cov xwm txheej ntawm lub tshuab cuab yeej thiab ua kom lub hauv paus bolts kom ruaj khov. Yog tias muaj kev hloov pauv hauv qhov raug pom, cov cuab yeej nrhiav kom pom tseeb yuav tsum tau siv los kho qhov qib ntawm cov cuab yeej siv tshuab thiab cov txheeb ze qhov tseeb ntawm cov ntxaiv thiab cov khoom xws li lub rooj ua haujlwm. Cov khoom siv xws li laser interferometers tuaj yeem siv rau kev ntsuas thiab kev hloov kho.

(II) Kev txiav ntau dhau kev vibration

Ua rau Faults:
  • Cov ntsia hlau txuas lub thawv spindle thiab lub txaj yog xoob, txo qhov kev sib txuas rigidity ntawm lub npov spindle thiab lub txaj thiab ua rau nws yooj yim rau kev co nyob rau hauv qhov kev txiav txim ntawm txiav quab yuam.
  • Lub preload ntawm cov bearings tsis txaus, thiab qhov clearance loj dhau lawm, ua rau cov bearings tsis tuaj yeem pab txhawb lub ntxaiv thaum lub sijhawm ua haujlwm, ua rau lub spindle wobble thiab yog li inducing txiav kev co.
  • Cov txiv ntoo preload ntawm cov bearings yog xoob, ua rau cov ntxaiv txav axially thiab rhuav tshem qhov kev sib hloov ntawm cov ntxaiv, uas ua rau muaj kev vibration.
  • Cov bearings tau qhab nia lossis puas, ua rau muaj kev sib txhuam tsis sib xws ntawm cov khoom dov thiab cov raceways ntawm cov bearings thiab tsim kev co txawv txav.
  • Lub spindle thiab lub thawv yog tawm ntawm kev zam. Piv txwv li, yog hais tias lub cylindricity los yog coaxiality ntawm spindle tsis tau raws li qhov yuav tsum tau, los yog qhov tseeb ntawm cov kabmob mounting qhov nyob rau hauv lub thawv yog tsis zoo, nws yuav cuam tshuam rau lub rotational stability ntawm spindle thiab ua rau kev co.
  • Lwm yam, xws li cov cuab yeej tsis sib xws, kev txiav tsis tsim nyog (xws li kev txiav nrawm, ntau tus nqi pub, thiab lwm yam), thiab xoob workpiece clamping, kuj tseem tuaj yeem ua rau txiav kev vibration.
  • Nyob rau hauv cov ntaub ntawv ntawm lub tshuab dhos, qhov txav ntawm cov cuab yeej turret tuav yuav xoob lossis lub clamping siab yuav tsis txaus thiab tsis nruj kom zoo. Thaum lub sij hawm txiav, qhov tsis ruaj tsis khov ntawm lub cuab yeej yuav raug xa mus rau lub tshuab spindle, ua rau kev co.
Txoj kev daws teeb meem:
  • Txheeb xyuas cov ntsia hlau txuas lub thawv spindle thiab lub txaj. Yog tias lawv xoob, zawm lawv hauv lub sijhawm kom muaj kev sib txuas ruaj khov thiab txhim kho tag nrho cov rigidity.
  • Kho qhov preload ntawm cov bearings. Raws li hom bearings thiab cov kev xav tau ntawm lub tshuab cuab yeej, siv cov txheej txheem preloading tsim nyog, xws li kev kho los ntawm cov txiv ntseej lossis siv lub caij nplooj ntoos hlav preloading, ua kom cov kabmob clearance mus txog qhov tsim nyog thiab ua kom ruaj khov rau cov spindle.
  • Tshawb xyuas thiab ceev cov txiv ntoo preload ntawm cov bearings kom tsis txhob txav ntawm qhov axially. Yog tias cov txiv ntoo puas lawm, hloov nws raws sijhawm.
  • Nyob rau hauv cov ntaub ntawv ntawm cov qhab-nees los yog puas bearings, disassemble lub spindle, hloov cov bearings puas, thiab ntxuav thiab xyuas cov khoom muaj feem xyuam rau kom ntseeg tau tias tsis muaj impurities nyob.
  • Tshawb xyuas qhov tseeb ntawm cov spindle thiab lub thawv. Rau cov khoom uas tsis muaj kev zam, cov txheej txheem xws li kev sib tsoo thiab khawb tuaj yeem siv los kho kom muaj kev koom tes zoo ntawm cov ntxaiv thiab lub thawv.
  • Tshawb xyuas cov cuab yeej hnav qhov xwm txheej thiab hloov cov cuab yeej hnav hnyav raws sijhawm. Optimize txiav txiav los ntawm kev xaiv qhov tsim nyog txiav nrawm, pub tus nqi, thiab txiav qhov tob raws li cov khoom siv ua haujlwm, cov khoom siv, thiab cov cuab yeej siv tshuab ua haujlwm. Xyuas kom meej tias lub workpiece yog clamped ruaj khov thiab ntseeg tau. Rau cov teeb meem nrog cov cuab yeej turret tuav ntawm lub tshuab dhos, xyuas qhov kev sib txuas ntawm cov khoom txav thiab kho cov clamping siab kom nws clamp cov cuab yeej ruaj khov.

(III) Ntau lub suab nrov hauv Spindle Box

Ua rau Faults:
  • Qhov sib npaug dynamic ntawm cov khoom siv spindle yog qhov tsis zoo, ua kom tsis muaj zog centrifugal thaum muaj kev sib hloov ceev, uas ua rau muaj kev vibration thiab suab nrov. Qhov no tej zaum yuav yog vim qhov tsis sib xws ntawm qhov sib faib ntawm cov khoom nruab rau ntawm lub spindle (xws li cov cuab yeej, chucks, pulleys, thiab lwm yam), los yog qhov sib npaug ntawm qhov sib npaug ntawm cov spindle Cheebtsam raug cuam tshuam thaum lub sijhawm sib dhos.
  • Lub meshing clearance ntawm lub zog yog tsis sib xws los yog loj heev puas. Thaum lub zog mesh, cuam tshuam thiab suab nrov yuav raug tsim. Thaum lub sij hawm siv mus ntev, lub meshing clearance ntawm lub zog yuav hloov vim hnav, qaug zog, thiab lwm yam, los yog cov hniav tej zaum yuav muaj flaking, tawg, thiab lwm yam kev puas tsuaj.
  • Cov bearings puas lawm los yog tsav shafts yog khoov. Cov bearings puas yuav ua rau cov spindle ua haujlwm tsis tu ncua thiab tsim suab nrov. Bent tsav shafts yuav ua rau eccentricity thaum tig, ua rau muaj kev vibration thiab suab nrov.
  • Qhov ntev ntawm txoj hlua tsav tsis sib haum lossis lawv xoob dhau, ua rau cov hlua khi tsav vibrate thiab rub thaum lub sijhawm ua haujlwm, tsim suab nrov thiab tseem cuam tshuam rau kev sib kis tau zoo thiab kev ruaj ntseg ntawm spindle ceev.
  • Lub iav qhov tseeb yog qhov tsis zoo. Piv txwv li, yog hais tias tus hniav profile yuam kev, pitch yuam kev, thiab lwm yam yog loj, nws yuav ua rau tsis zoo iav meshing thiab tsim suab nrov.
  • Lub lubrication tsis zoo. Thaum tsis muaj cov roj lubricating txaus lossis thaum cov roj lubricating deteriorates, kev sib txhuam ntawm cov khoom xws li lub zog thiab cov bearings hauv lub thawv spindle nce, ua rau nws yooj yim los tsim suab nrov thiab ua kom lub cev hnav ntawm cov khoom.
Txoj kev daws teeb meem:
  • Ua dynamic tshuav nyiaj li cas nrhiav tau thiab kho nyob rau hauv lub spindle Cheebtsam. Lub ntsuas ntsuas qhov ntsuas dynamic tuaj yeem siv los txheeb xyuas cov ntxaiv thiab lwm qhov chaw. Rau cov cheeb tsam uas tsis muaj qhov sib npaug loj, kev hloov kho tuaj yeem ua tau los ntawm kev tshem tawm cov ntaub ntawv (xws li drilling, milling, thiab lwm yam) los yog ntxiv counterweights kom cov spindle Cheebtsam ua tau raws li qhov yuav tsum tau muaj qhov sib npaug.
  • Txheeb xyuas qhov teeb meem meshing ntawm cov iav. Rau cov iav nrog qhov tsis sib xws meshing clearances, qhov teeb meem tuaj yeem daws tau los ntawm kev kho qhov nruab nrab ntawm cov iav los yog hloov cov iav hnyav hnyav. Rau cov iav nrog cov hniav puas lawm, hloov lawv nyob rau hauv lub sij hawm kom ntseeg tau zoo meshing ntawm cov iav.
  • Xyuas cov bearings thiab tsav shafts. Yog tias cov bearings puas lawm, hloov lawv nrog cov tshiab. Rau khoov shafts, lawv tuaj yeem ncaj los ntawm kev siv txoj kev ncaj. Yog tias qhov khoov yog qhov hnyav, hloov cov ncej tsav.
  • Kho los yog hloov txoj siv tawv tsav kom lawv qhov ntev zoo ib yam thiab qhov nro kom haum. Qhov tsim nyog nro ntawm txoj siv tawv tsav tuaj yeem ua tiav los ntawm kev kho cov khoom siv tensioning, xws li txoj hauj lwm ntawm lub tensioning pulley.
  • Rau qhov teeb meem ntawm qhov tsis zoo ntawm cov iav tsis zoo, yog tias lawv tau teeb tsa lub zog tshiab thiab qhov tseeb tsis ua raws li qhov yuav tsum tau ua, hloov lawv nrog cov iav uas ua tau raws li qhov yuav tsum tau ua. Yog tias qhov tseeb txo qis vim hnav thaum siv, kho lossis hloov lawv raws li qhov xwm txheej tiag tiag.
  • Xyuas lub lubrication system ntawm spindle lub thawv kom paub meej tias cov roj lubricating yog txaus thiab qhov zoo. Tsis tu ncua hloov cov roj lubricating, ntxuav cov raj xa dej thiab cov lim dej kom tsis txhob muaj impurities los thaiv cov roj hla thiab xyuas kom zoo lubrication ntawm tag nrho cov khoom.

(IV) Kev puas tsuaj rau Gears thiab Bearings

Ua rau Faults:
  • Kev hloov pauv siab dhau lawm, ua rau lub zog ua kom puas los ntawm kev cuam tshuam. Thaum lub sij hawm hloov ceev ntawm lub tshuab cuab yeej, yog tias lub zog hloov siab dhau lawm, lub zog yuav ua rau muaj kev cuam tshuam ntau dhau ntawm lub sijhawm meshing, yooj yim ua rau cov hniav puas tsuaj, tawg ntawm cov hniav hauv paus hniav, thiab lwm yam xwm txheej.
  • Lub tshuab hloov pauv tau puas los yog kho cov pins poob, ua rau cov txheej txheem hloov pauv txawv txav thiab cuam tshuam cov kev sib raug zoo ntawm cov iav, yog li ua rau lub zog puas tsuaj. Piv txwv li, deformation thiab hnav ntawm qhov hloov ntawm rab rawg, tawg ntawm cov pins kho, thiab lwm yam yuav cuam tshuam rau qhov tseeb thiab ruaj khov ntawm kev hloov.
  • Lub preload ntawm cov bearings loj dhau los yog tsis muaj lubrication. Ib qho kev ua ntej ntau dhau ua rau cov bearings tuaj yeem ua haujlwm ntau dhau, ua rau kev hnav thiab qaug zog ntawm bearings. Yog tsis muaj lubrication, cov bearings yuav ua hauj lwm nyob rau hauv ib tug qhuav kev sib txhuam lub xeev, ua rau overheating, hlawv, thiab puas rau cov khoom los yog raceways ntawm bearings.
Txoj kev daws teeb meem:
  • Tshawb xyuas lub zog hloov pauv thiab kho qhov hloov siab mus rau qhov tsim nyog. Qhov no tuaj yeem ua tiav los ntawm kev kho lub siab li qub ntawm lub tshuab hydraulic lossis kev hloov kho siab ntawm lub tshuab pneumatic. Nyob rau tib lub sijhawm, tshawb xyuas cov kev hloov pauv hloov pauv thiab cov solenoid li qub thiab lwm yam khoom siv kom ntseeg tau tias cov kev hloov pauv tau raug thiab cov kev ua tau zoo, tsis txhob cuam tshuam cov iav ntau dhau vim qhov txawv txav.
  • Tshawb xyuas thiab kho lub tshuab hloov pauv, kho lossis hloov cov cuab yeej hloov kho uas puas lawm, kho tus pins, thiab lwm yam khoom kom ntseeg tau tias kev ua haujlwm ib txwm muaj ntawm kev hloov pauv. Thaum lub sij hawm sib dhos txheej txheem, xyuas kom meej qhov tseeb installation thiab ruaj khov kev twb kev txuas ntawm txhua feem.
  • Kho qhov preload ntawm cov bearings. Raws li cov kev xav tau ntawm cov bearings thiab kev ua haujlwm ntawm lub tshuab cuab yeej, siv cov txheej txheem preloading tsim nyog thiab tsim nyog preload magnitudes. Nyob rau tib lub sijhawm, ntxiv dag zog rau kev tswj xyuas lubrication ntawm cov bearings, tsis tu ncua xyuas thiab ntxiv cov roj lubricating kom ntseeg tau tias cov bearings yeej ib txwm nyob rau hauv lub xeev lubrication zoo. Rau cov bearings puas vim lubrication tsis zoo, tom qab hloov lawv nrog cov bearings tshiab, huv si huv lub lubrication system kom tsis txhob impurities nkag mus rau bearings dua.

(V) Tsis muaj peev xwm ntawm Spindle hloov ceev

Ua rau Faults:
  • Seb lub teeb liab hloov hluav taws xob yog qhov tso zis. Yog tias muaj teeb meem hauv kev tswj hluav taws xob, nws yuav tsis tuaj yeem xa cov teeb liab hloov pauv kom raug, ua rau tsis muaj peev xwm ntawm cov ntxaiv los ua qhov kev hloov pauv ceev. Piv txwv li, tsis ua hauj lwm ntawm relays nyob rau hauv lub tswj Circuit Court, tsis ua hauj lwm nyob rau hauv lub PLC kev pab cuam, thiab malfunctions ntawm sensors yuav tag nrho cov muaj feem xyuam rau cov zis ntawm lub hloov lub teeb liab.
  • Txawm lub siab txaus. Rau hydraulic lossis pneumatic ceev hloov tshuab, yog tias lub siab tsis txaus, nws tsis tuaj yeem muab lub zog txaus los tsav lub zog ntawm kev hloov pauv ceev, ua rau lub spindle tsis tuaj yeem hloov ceev. Lub siab tsis txaus yuav tshwm sim los ntawm kev ua tsis tiav ntawm cov twj hydraulic lossis cov twj pneumatic, cov kav dej xau, kev hloov tsis raug ntawm lub siab li qub, thiab lwm yam.
  • Kev hloov pauv hydraulic lub tog raj kheej yog hnav lossis daig, ua rau lub tog raj kheej hydraulic tsis tuaj yeem ua haujlwm ib txwm thiab tsis tuaj yeem thawb lub nrawm hloov lub zog lossis clutches thiab lwm yam khoom siv los ua qhov kev hloov pauv ceev. Qhov no yuav tshwm sim los ntawm kev puas tsuaj rau cov ntsaws ruaj ruaj ntawm lub tog raj kheej hydraulic, hnyav hnyav ntawm lub piston thiab lub tog raj kheej chim, thiab impurities nkag mus rau hauv lub tog raj kheej hydraulic.
  • Kev hloov pauv solenoid valve yog daig, tiv thaiv lub solenoid valve los ntawm kev hloov pauv ib txwm, ua rau tsis muaj peev xwm ntawm cov roj hydraulic lossis compressed cua kom ntws raws txoj hauv kev tau txiav txim siab, yog li cuam tshuam rau kev ua haujlwm ntawm kev hloov pauv ceev. Lub solenoid valve raug daig tuaj yeem tshwm sim los ntawm qhov tseem ceeb ntawm lub valve raug daig los ntawm impurities, kev puas tsuaj rau lub solenoid valve coil, thiab lwm yam.
  • Hloov hydraulic lub tog raj kheej diav rawg poob, ua rau kev sib txuas ntawm lub tog raj kheej hydraulic thiab lub zog hloov lub zog ua tsis tiav thiab tsis tuaj yeem xa hluav taws xob rau kev hloov ceev. Cov diav rawg ntog tuaj yeem tshwm sim los ntawm xoob kho bolts ntawm rab rawg, hnav thiab tawg ntawm rab rawg, thiab lwm yam.
  • Kev hloov pauv hydraulic lub tog raj kheej xau roj los yog muaj cov xau sab hauv, txo cov kev ua haujlwm siab ntawm lub tog raj kheej hydraulic thiab tsis tuaj yeem muab lub zog txaus los ua kom tiav qhov kev hloov pauv ceev. Cov roj to los yog sab hauv tuaj yeem tshwm sim los ntawm kev laus ntawm cov ntsaws ruaj ruaj ntawm lub tog raj kheej hydraulic, kev tshem tawm ntau dhau ntawm lub piston thiab lub tog raj kheej chim, thiab lwm yam.
  • Kev hloov pauv hloov pauv malfunctions. Qhov sib xyaw ua ke yog siv los xyuas cov teeb liab xws li seb qhov kev hloov nrawm puas tiav. Yog tias qhov hloov pauv tsis ua haujlwm, nws yuav ua rau lub kaw lus tswj tsis tuaj yeem txiav txim siab lub xeev hloov ceev, yog li cuam tshuam rau kev hloov pauv ceev tom ntej lossis kev ua haujlwm ntawm lub tshuab cuab yeej.
Txoj kev daws teeb meem:
  • Txheeb xyuas qhov hluav taws xob tswj qhov system. Siv cov cuab yeej xws li multimeters thiab oscilloscopes txhawm rau txheeb xyuas cov kab tawm ntawm cov teeb liab hloov thiab lwm yam khoom siv hluav taws xob. Yog tias pom qhov tsis ua haujlwm relay, hloov nws. Yog tias muaj qhov yuam kev hauv PLC qhov kev pab cuam, debug thiab hloov kho nws. Yog hais tias ib tug sensor malfunctions, hloov nws nrog ib tug tshiab los xyuas kom meej tias lub hloov lub teeb liab yuav tso zis ntau zaus.
  • Tshawb xyuas lub siab ntawm hydraulic lossis pneumatic system. Rau qhov tsis txaus siab, ua ntej xyuas qhov ua haujlwm ntawm lub twj tso kua mis hydraulic lossis pneumatic twj tso kua mis. Yog tias muaj qhov ua tsis tiav, kho lossis hloov nws. Xyuas seb puas muaj cov xau hauv cov kav dej. Yog tias muaj cov dej xau, kho lawv raws sijhawm. Kho lub siab li qub kom lub zog siab ncav cuag tus nqi teev.
  • Rau qhov teeb meem ntawm kev hloov lub tog raj kheej hydraulic raug hnav lossis daig, disassemble lub hydraulic lub tog raj kheej, tshawb xyuas qhov hnav ntawm cov ntsaws ruaj ruaj, piston, thiab lub tog raj kheej lub tog raj kheej, hloov cov ntsaws ruaj ruaj puas, kho lossis hloov lub piston thiab lub tog raj kheej lub tog raj kheej, ntxuav lub tog raj kheej hydraulic, thiab tshem tawm impurities.
  • Txheeb xyuas qhov hloov pauv solenoid valve. Yog hais tias lub valve core yog daig los ntawm impurities, disassemble thiab ntxuav lub solenoid valve kom tshem tawm cov impurities. Yog hais tias lub solenoid valve coil puas lawm, hloov nws nrog lub kauj tshiab los xyuas kom meej tias lub solenoid valve tuaj yeem hloov cov kev taw qhia ib txwm.
  • Txheeb xyuas qhov hloov pauv hydraulic lub tog raj kheej diav rawg. Yog hais tias lub diav rawg poob, reinstall nws thiab zawm cov bolts. Yog hais tias tus diav rawg yog hnav los yog tawg, hloov nws nrog rab rawg tshiab kom ntseeg tau tias muaj kev sib txuas ntawm rab rawg thiab qhov hloov pauv ceev.
  • Deal nrog cov teeb meem ntawm cov roj to los yog sab hauv to ntawm lub hloov hydraulic lub tog raj kheej. Hloov cov aging seals, kho qhov clearance ntawm lub piston thiab lub tog raj kheej chim. Cov txheej txheem xws li hloov lub piston lossis lub tog raj kheej lub tog raj kheej nrog qhov ntau thiab tsawg thiab ua kom cov ntsaws ruaj ruaj tuaj yeem siv los txhim kho kev sib khi ntawm lub tog raj kheej hydraulic.
  • Txheeb xyuas qhov hloov pauv hloov pauv. Siv cov cuab yeej xws li multimeters txhawm rau txheeb xyuas qhov xwm txheej ntawm qhov hloov pauv. Yog tias qhov hloov pauv tsis ua haujlwm, hloov nws nrog qhov hloov tshiab kom ntseeg tau tias nws tuaj yeem kuaj xyuas qhov nrawm hloov lub xeev thiab pub rov qab cov teeb liab raug rau cov tswj hwm.

(VI) Failure of Spindle to Rotate

Ua rau Faults:
  • Seb tus spindle rotation hais kom ua yog tso zis. Zoo ib yam li qhov tsis muaj peev xwm ntawm cov spindle hloov ceev, qhov ua txhaum ntawm kev tswj hluav taws xob tuaj yeem ua rau qhov tsis muaj peev xwm ua rau qhov tsis muaj peev xwm ntawm cov spindle rotation hais kom ua, ua rau spindle tsis tuaj yeem pib.
  • Kev tiv thaiv kev hloov pauv tsis raug nias lossis ua haujlwm tsis zoo. Cov chaw machining feem ntau muaj qee qhov kev tiv thaiv kev hloov pauv, xws li lub qhov rooj qhov rooj hloov pauv, lub cuab yeej clamping nrhiav kom tau hloov, thiab lwm yam. Yog tias cov keyboards no tsis nias lossis ua haujlwm tsis zoo, vim muaj kev nyab xeeb, lub tshuab cuab yeej yuav txwv tsis pub lub spindle tig.
  • Lub chuck tsis clamp lub workpiece. Hauv qee lub lathes lossis machining chaw nrog chucks, yog tias lub chuck tsis clamp lub workpiece, lub tshuab cuab yeej tswj qhov system yuav txwv qhov kev sib hloov ntawm spindle los tiv thaiv lub workpiece los ntawm ya tawm thaum lub sij hawm ua thiab ua rau muaj kev phom sij.
  • Lub tshuab hluav taws xob hloov pauv tau puas lawm. Kev ua haujlwm tsis zoo ntawm qhov hloov pauv hloov pauv tuaj yeem cuam tshuam rau kev sib kis ntawm spindle pib teeb liab lossis kev tshawb pom ntawm spindle khiav lub xeev, uas ua rau tsis muaj peev xwm ntawm spindle tig ib txwm.
  • Muaj cov dej xau sab hauv hauv kev hloov pauv solenoid valve, uas yuav ua rau lub siab ntawm qhov kev hloov pauv ceev tsis ruaj khov lossis tsis tuaj yeem tsim kom muaj lub siab zoo, yog li cuam tshuam rau kev sib hloov ntawm spindle. Piv txwv li, nyob rau hauv lub hydraulic ceev hloov system, qhov to ntawm lub solenoid valve yuav ua rau tsis muaj peev xwm ntawm cov roj hydraulic kom zoo thawb cov khoom xws li clutches lossis gears, ua rau cov ntxaiv tsis muaj zog.
Txoj kev daws teeb meem:
  • Txheeb xyuas cov kab tso zis ntawm cov lus txib tig spindle nyob rau hauv cov hluav taws xob tswj qhov system thiab cov khoom muaj feem xyuam. Yog tias pom muaj teeb meem, kho lossis hloov lawv lub sijhawm kom ntseeg tau tias qhov kev sib hloov spindle tuaj yeem tso tawm ib txwm.
  • Txheeb xyuas cov xwm txheej ntawm cov keyboards tiv thaiv kom ntseeg tau tias lawv raug nias ib txwm. Rau kev ua haujlwm tsis zoo ntawm cov keyboards tiv thaiv, kho lossis hloov lawv kom ntseeg tau tias kev tiv thaiv kev nyab xeeb ntawm lub cuab yeej siv lub tshuab yog ib txwm tsis cuam tshuam rau qhov pib ntawm lub spindle.
  • Txheeb xyuas qhov xwm txheej clamping ntawm chuck kom paub meej tias lub workpiece yog clamped ruaj khov. Yog tias muaj teeb meem nrog lub chuck, xws li tsis txaus clamping quab yuam lossis hnav ntawm lub puab tsaig chuck, kho lossis hloov lub chuck hauv lub sijhawm kom nws ua haujlwm li qub.
  • Txheeb xyuas qhov hloov pauv hloov pauv. Yog hais tias nws puas lawm, hloov nws nrog ib tug tshiab los xyuas kom meej lub cev kis tau tus mob ntawm spindle pib teeb liab thiab qhov tseeb nrhiav tau ntawm lub xeev khiav.
  • Txheeb xyuas qhov xwm txheej ntawm qhov hloov pauv solenoid valve. Cov txheej txheem xws li kev ntsuas siab thiab kev soj ntsuam seb puas muaj roj to nyob ib ncig ntawm lub solenoid valve tuaj yeem siv rau kev txiav txim. Rau solenoid li qub nrog to, disassemble, huv si, xyuas lub valve core thiab seals, hloov cov ntsaws ruaj ruaj puas los yog tag nrho solenoid valve kom ntseeg tau tias sealing kev ua tau zoo thiab ruaj khov siab ntawm kev hloov ceev.

(VII) Spindle Overheating

Ua rau Faults:
  • Lub preload ntawm spindle bearings yog loj heev, ua rau kev sib txhuam sab hauv ntawm cov bearings thiab ua kom muaj cua sov ntau dhau, ua rau spindle overheating. Qhov no tej zaum yuav yog vim kev ua haujlwm tsis raug thaum lub sijhawm sib dhos lossis kev hloov kho ntawm cov kabmob preload lossis siv cov txheej txheem preloading tsis tsim nyog thiab qhov loj ntawm preload.
  • Cov bearings tau qhab nia lossis puas. Thaum lub sij hawm ua hauj lwm, cov bearings yuav tau qhab nia los yog puas vim tsis zoo lubrication, overload, txawv teb chaws teeb meem nkag, thiab lwm yam. Lub sij hawm no, kev sib txhuam ntawm cov bearings yuav nce sharply, tsim ib tug loj npaum li cas ntawm tshav kub thiab ua rau lub spindle overheat.
  • Cov roj lubricating yog qias neeg los yog muaj impurities. Cov roj lubricating qias neeg yuav ua rau kom muaj kev sib txhuam coefficient ntawm bearings thiab lwm yam txav, txo cov nyhuv lubrication. Meanwhile, impurities yuav